When superior durability, structural stability, and an open presentation are equally important, the Double Wall Tray becomes the packaging solution of choice. Its sturdy construction, featuring reinforced double-walled sides, offers excellent product protection while maintaining a sleek, display-ready design. Perfect for retail displays, bakery products, electronics, cosmetics, apparel, and promotional kits, the Double Wall Tray is designed to keep products safe, visible, and attractively presented during storage, transit, and in-store display.

Unlike fully enclosed boxes, the tray-style structure allows for maximum product visibility, making it ideal for businesses that want to showcase products while ensuring secure containment. The double-wall design not only enhances the tray’s strength but also adds a premium feel that immediately communicates quality and attention to detail to your customers.

Custom Double Wall Tray Packaging Solutions

Maximum Structural Support: The double-wall construction provides exceptional rigidity, enabling the tray to handle heavier loads and withstand stacking pressure without collapsing — making it suitable for both retail and bulk packaging needs.

Expanded Branding Opportunities: With multiple flat, wide surfaces, your branding, artwork, product details, and promotional messaging can be displayed boldly across all visible panels, transforming the packaging into a highly effective marketing tool directly at point-of-sale.

Precision Printing & Finishing: Utilizing state-of-the-art printing technologies, each tray is produced with high-resolution graphics, vibrant colors, and sharp typography that present your brand professionally while capturing customer attention on the shelf.

Premium Finishing Options: Choose from gloss or matte lamination, spot UV, foil stamping, embossing, debossing, and soft-touch coatings to create an upscale, tactile unboxing experience that reflects the premium quality of your product.

Versatile Applications: Ideal for cosmetic kits, bakery trays, electronics displays, fashion accessories, hardware tools, seasonal gift sets, subscription boxes, and high-end product bundles requiring open display with secure support.

The Double Wall Tray allows businesses to merge functionality and presentation into one cohesive packaging format — offering protection, product visibility, and strong branding potential in a compact, stackable solution that enhances both logistics and customer experience.

Superior Protection with Open Display Advantage

Load-Bearing Strength: The double-walled sides evenly distribute pressure and prevent collapse, making the tray highly reliable for packaging products of varying weights, including fragile or high-value items that require stable containment during shipping and handling.

Edge & Corner Reinforcement: The carefully engineered structure protects against crushing or warping, ensuring your products arrive in perfect condition while keeping the tray’s clean lines and professional appearance intact through the entire supply chain.

Scratch & Scuff Resistance: Protective laminations help maintain a pristine finish by resisting fingerprints, smudges, abrasions, and wear that can occur during transit, shelf placement, or repeated handling.

Moisture Protection: Optional coatings provide extra defense against humidity, condensation, and accidental spills, preserving packaging strength and product quality across various climates and storage conditions.

Space-Efficient Stacking: The tray’s precision-cut, squared edges allow for compact, secure stacking during shipping and display, optimizing storage space while minimizing the risk of product damage or shifting.

Beyond functionality, our Double Wall Tray packaging is developed with environmental responsibility in mind — giving businesses the opportunity to maintain premium packaging standards while supporting eco-friendly manufacturing processes and materials.

Eco-Friendly Double Wall Tray Packaging

FSC-Certified Materials: Manufactured using responsibly sourced paperboard or corrugated stock that is fully recyclable, contributing to sustainable forestry management and waste reduction.

Non-Toxic Inks: Printed with environmentally safe soy-based or water-based inks that minimize chemical emissions while delivering vivid, long-lasting print quality.

Low-Waste Production: Advanced die-cutting and precision printing minimize excess material use, resulting in an efficient, waste-reducing manufacturing process without compromising design quality.

Compostable & Plastic-Free Options: Fully biodegradable packaging variants are available for brands pursuing zero-waste initiatives that eliminate plastic and promote circular economy models.

Ethical Supply Chain: We maintain strict ethical labor practices and environmentally responsible production processes throughout every stage — from raw material sourcing to final delivery.

As your business grows and your product range expands, our scalable Double Wall Tray production ensures consistent quality, design precision, and reliable delivery timelines — whether for boutique product runs or full-scale retail distribution worldwide.

Scalable Production for Growing Brands

Flexible Order Volumes: We accommodate both small custom runs and high-volume retail distributions, offering full production scalability to support businesses at every stage of growth without compromising product quality.

Consistent Branding Accuracy: Advanced color management, artwork archiving, and digital proofing ensure flawless logo placement, color matching, and design integrity across all production runs and reorder cycles.

Rapid Turnaround: Our optimized manufacturing workflows enable quick production cycles, allowing you to meet tight deadlines for product launches, promotional events, or seasonal product releases with confidence.

Multi-SKU Management: Simplified coordination of multiple packaging sizes, designs, and product lines allows businesses to manage complex inventories efficiently as they expand across diverse markets.

Seamless Reordering: Archived digital design files ensure precise and efficient reordering, preserving brand consistency while streamlining future production cycles as your business scales.

At Custom Cardboard Boxes Co, our Double Wall Tray packaging brings together premium product protection, high-end design versatility, sustainable materials, and full production scalability — helping your brand create packaging that performs, protects, and promotes at every stage of the customer journey.